06/01/2026
Three letters that quietly run the entire hardware design review: F, F, F.
Form. Fit. Function.
It's how every meaningful engineering change gets classified, and most people outside hardware have never heard of it.
- **Form**: did the design of the physical shape, size, or appearance change?
- **Fit**: did the design of how the part connects or assembles with other parts change?
- **Function**: did what the part actually *does* change?
Why does this matter?
Because the answer determines how much pain a change causes.
A pure cosmetic tweak (form only) might need a quick sign-off.
A change that touches fit or function can ripple through your tooling, your suppliers, your certifications, and your other parts, and if you don't catch that ripple, you find out on the assembly line.
This is the heart of an EC: an Engineering Change Order. It's the paperwork that exists because, in hardware, changing one thing changes other things, and someone has to track that.
If you build physical products, how does your team handle change orders today? Spreadsheet? PLM? Hope?
PS: I tend not to edit while I type, so please excuse typos and things that don’t make sense.
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