Cusack Electronics

Cusack Electronics PCB assembly, wire harnesses, CNC machining, powder coating, electronic design, PCB layout & Solidworks 3D modeling. All done in-house in Holland, Michigan.

Crafting guitar pedals, coin acceptors, LED lighting, industrial controls, water treatment, etc.

Last Chance: We have a fully functional Universal VCD sequencer 5 (Axial) that needs a new home. If we can’t find a new ...
04/21/2026

Last Chance: We have a fully functional Universal VCD sequencer 5 (Axial) that needs a new home. If we can’t find a new owner by Friday, it will be disassembled and sold as parts on EBay. We also have a Radial 5 for sale. Friday is the deadline. After that, you can buy the parts on eBay.

We are thankful for these Made in USA Quad QSP-2s for having made so many PCB assemblies in the past 10+ years!  Now it’...
04/19/2026

We are thankful for these Made in USA Quad QSP-2s for having made so many PCB assemblies in the past 10+ years! Now it’s time for them to retire and rest. In May, we will be replacing them. Stay tuned for more information on what will replace them.

We have a surplus of 1000 Daier low profile power jacks.  Part # DC—022B 2.1MM (Lumberg clone).  These are not as high q...
04/13/2026

We have a surplus of 1000 Daier low profile power jacks. Part # DC—022B 2.1MM (Lumberg clone). These are not as high quality as Lumberg, nor do they handle as much heat. If you have used Daier before, you know what to expect. $350 shipped in the continental US.

Exciting news from Cusack Electronics!Our brand new Mirtec 3D MV-3 Omni AOI system has just arrived!This advanced 3D Aut...
04/13/2026

Exciting news from Cusack Electronics!
Our brand new Mirtec 3D MV-3 Omni AOI system has just arrived!
This advanced 3D Automated Optical Inspection machine will allow us to inspect PCBs faster, with even greater precision and accuracy than ever before.
Better quality control = higher reliability for your products.
We’re leveling up our capabilities to deliver the best possible results for our customers!

Out with the old, in with the new. We disassembled our Universal Radial machine and are moving it out to make room for a...
03/20/2026

Out with the old, in with the new. We disassembled our Universal Radial machine and are moving it out to make room for a third SMT line. Axial machine will be removed next.

New air compressor installed today that will allow us to install a third SMT line.  More equipment upgrades are planned ...
03/19/2026

New air compressor installed today that will allow us to install a third SMT line. More equipment upgrades are planned throughout this year.

03/07/2026

Here’s a look at our axial insertion machine in action. It’s for sale, and needs to be gone so we can expand our SMT area. Contact [email protected] for more info.

We are selling our Universal Radial 5 insertion machine and VCD-Sequencer 5 axial insertion machine.  The radial machine...
03/05/2026

We are selling our Universal Radial 5 insertion machine and VCD-Sequencer 5 axial insertion machine.

The radial machine is mostly functional, with lots of new parts. Currently the machine gets stuck when pushing the part from the chain to the insertion head. We think it’s an intermittent commection.

The Axial machine is fully functional, except the other day it put multiple parts in the same spot on the chain. We have not troubleshot it, but the tech said it might be a chip on a card in the sequencing unit.

We only run these a few days a year, and need floor space for some SMT upgrades we are making next month, so these need to go.

Located in Holland, MI, USA.

Thanks Tom Rody for updating our logo!  (He drew the previous version.). We’re going to use this one for awhile.
03/02/2026

Thanks Tom Rody for updating our logo! (He drew the previous version.). We’re going to use this one for awhile.

Today I was able to successfully remove 20 caps from this motherboard without damaging it.  This one was tough, because ...
06/30/2023

Today I was able to successfully remove 20 caps from this motherboard without damaging it. This one was tough, because all the leads were cut flush or almost flush.

First add new solder to the top of the desolder iron. Next, push down on the capacitor while heating up the joint. The end seal squishes, allowing the lead to poke through just a little bit. Once you can feel the cap move, you make a circular motion with the iron, basically feeling the lead moving around in the hole. Once you feel it moving freely, hit the button while continuing the motion. Pull the desolating iron away from the board before letting go of the button. Otherwise, you might reheat any solder that’s left, and the lead will get stuck in the hole. When you do the second lead, you it will be easier to feel when the lead is loose, as the whole cap will move.

Do NOT take pressure off the cap, as the cap might fall out of the board, leaving a soldered hole. Sometime it’s very difficult to remove solder from multi layer boards without the lead.

If at any time you accidentally hit the button too early, start over. Once you have taken partial solder out of the board, but failed, it’s impossible to finish desoldering. Just add fresh solder to the joint, and do it again.

If you follow these steps, it will be a breeze. Try to cut corner, you will wreck the board, and/or waste a lot of time, and probably get mad in the process.

These old motherboards will keep our machines running a long time, if we give them news caps every 10-15 years. Many people will replace board like this in a machine to get it back running. Much of the time the only issue is dried up caps. $20 worth of caps, and an hour is a lot cheaper than spending $2500-5000 for a replacement card!

Address

514 Lincoln Avenue
Holland, MI
49423

Opening Hours

Monday 9am - 5pm
Tuesday 9am - 5pm
Wednesday 9am - 5pm
Thursday 9am - 5pm
Friday 9am - 5pm

Telephone

+16165468888

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